Showing posts with label ProJet 1200. Show all posts
Showing posts with label ProJet 1200. Show all posts

Friday, May 8, 2015

ProJet 1200: Part 2 - Accessories,and Safety

Just as the Cube3 requires some essential accessories to be used successfully, so does the ProJet 1200.

But, the difference is that we have to find and acquire those accessories on our own.  When it comes to essentials, the list will probably be surprising.  I'll present them in order of priority as I see it.

Latex Free Nitrile Disposable Gloves

Above all else, I would not even open and try to set up the ProJet 1200 without first purchasing latex-free nitrile disposable gloves.

Latex- Free Nitrile Gloves (Image: Harbor Freight)


The good news is that you are probably be better off with the less expensive, flexible gloves rather than heavier guage expensive brands.  Having tried both, I actually prefer the lighter grades one typically finds in the paint department of local hardware stores in bulk.  The ones I now use were just $10.99 for 100.

Harbor Freight sometimes has 5mil gloves on sale at just $7.99 per 100 in either large or extra large.  I prefer the 5mil to the 9mil.

The reason why this is at the top of the list is that the materials used in the ProJet 1200 have the potential to be an irritant to your skin and, for some, may cause allergic reactions with repeated contact.  This is a case of "Better be safe than sorry".

I have found it impossible not to come into contact with the materials in normal use as the build platfor, itself, dips into the materials and is coated at the time of removal.  Gloves are a simple and inexpensive layer of protection.

Protective Safety Glasses

The next must-have accessory is a pair of safety glasses.  Again, it doesn't cost a fortune for eye protection.  Harbor Freight sells safety glasses for as low as $1.49!

Safety Glasses (Image: Harbor Freight)
But, the safety glasses aren't just o protect you from the print materials.  High strength alcohol is used for cleaning parts and you don't want that in your eyes either.  :)

Paper Towels

Yep.  Number three on the list is a roll of paper towels.  OK.  ROLLS of paper towels.

Paper Towels (image: Bounty)


The most important use of the paper towel is to hold one under the print table as it is being removed after a print completes.  The print table dips into the material.  So, not only the printed part; but, the print table, too, are likely to drip material into the bottom of the printer unless you catch it by placing a paper towel under it as the part is removed from the print bay.

Of course paper towels come in handy in the cleaning process as well, as the part and print tray are dipped into two different alcohol baths.  The "Select-a-size" types will probably result in less waste.

Alcohol (70%-99%)

Immediately after printing, the parts need to be completely cleaned of uncured liquid before the final curing takes place in the curing chamber.  This is done with dips into 2 alcohol baths.  I'm using 91% which is available from CVS; but, in a pinch the 70% works.

91% Alcohol (image: CVS)


Each tray does come with its own large alcohol pad to clean the tray receptacle each time the tray is changed.  I also use small alcohol pads to clean the print table before printing.

Two Glass Bowls

The cleaning process involves two baths in alcohol.  I'm currently using two 3" x 5" x 3" Pyrex storage bowls.  The size is up to you; but, they should be big enough to hold the parts and the print table with room to spare.

Pyrex Storage Bowl

There are several cleaning scenarios.  But, each involves first dipping the part into one bowl filled with alcohol and then dipping the part into a second bowl of alcohol.  You can dip about 12 parts before having to change the alcohol.  I my case, I use an ultrasonic cleaning machine and it can hold two of these bowls perfectly. 

Razor Blades

These printed parts are small and so is the support platform.  So, it is very convenient to use a razor blade of the type used to scrape paint off of windows to remove parts from the print tray.

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An Exacto knife would also be useful for removing supports.

Air

It is extremely important to be sure that all the residual liquid material is removed from the part before the final curing process.  Even a small drop hidden in a crevice could blemish the final result.  Compressed air is suggested; but, not at excessive pressures.  I use a hair dryer with a "cool" setting that seems to work; but, I have not created the kinds of objects that might take a bit higher blast of air to make a perfectly clean part.


Non-Essential But Nice:  Ultrasonic Cleaning Machine

When it comes to cleaning parts before final curing you can go the manual route or the ultrasonic path.  I chose to use the ultrasonic method.  Really great ultrasonic cleaners are outragiously expensive.  So, I opted for the budget Harbor Freight 2.5 liter version.  It seems to work quite well; but, I have nothing concrete in the way of comparing results with more expensive options.

Harbor Freight 2.5 Liter Ultrasonic Cleaner.

Two Pyrex bowls, of the type above, fit perfectly in the ultrasonic cleaner's tray.  Fill the tray with water until it's about 1/4" above the level of the alcohol in the bowls.  It's amazing to watch the alcohol in the first bath absorbing the color of the material as it cleans.  Becuase I have little experience with the optimal times for first and second bath, I won't attempt to suggest a time for each.  But, a good place to start is the time suggested in the printer's user manual.

That's it.  That is all the essential accessories that you need to successfully use the ProJet 1200.

But, one final word about why I prefer the thinner disposable gloves over the more expensive types.  One result of printing a hanging piece is that when the supports fail, the part falls into the $48 material tray.  The only way to save the tray is to fish the piece out of the liquid.  Thinner gloves give you a better feel for finding and retrieving the solids in the liquid tray.  Make sure you get it all or you could damage the printer's Z-Axis control or the glass under the material tray. 

Thursday, May 7, 2015

ProJet 1200: Versatile, Precise and Oh, So Much Fun!

As mentioned some time ago, the plan for this blog is to help users and potential users of the entire Cubify line of printers.  While, it's clear that a $4,900 3D printer is not within the means or needs of the vast majority of current readers, the ProJet 1200 is such a versatile printer that it is going to attract a lot of artist and designers who are really the impetus for me becoming interested in 3D printing in the first place.  In addition, it is a true "production" printer, capable of creating objects that can be directly used or cast using the "lost wax" technique for jewelry designers and dentists.

In fact, it is this ability to be used in actual occupational settings that spurred our interest at YouthQuest.  We want promising cadets to be able to get real-world experience related to real-world occupational opportunities.  The ProJet 1200 is a serious step in that direction.  The more I experiment with the ProJet 1200, the more I've come to believe that this little printer has the power to bring significant returns on the investment in the right setting.  For us, it will be enough if using the Projet 1200 encourages a cadet to pursue further education in art or as a dental technician.

The Physical Print Platform

It's a very SMALL printer.  The footprint is just 9"  x  9" with a height of 14".   3D Systems rightly compares its size to that of a coffee maker!

ProJet 1200 vs. Coffee Maker (Image 3d Systems)

It is QUIET.  In fact, very quiet. There is no X-Y printjet motion.  The only sound comes from the Z-axis motor and it moves in just 30 micron layers.  That is just 0.0012 inches!

It is FAST. The micro-SLA process creates an entire layer at a time.  So, print time is NOT related to volume.  It is directly related to height.

There are two chambers in the ProJet 1200.  The left side is the print chamber.  And, the right side is used for curing the prints. 



You do NOT want to peak inside either chamber while printing and curing is going on.  I do wish, however, that there was a window of protective material that would allow us to see the progress of the print as print failures have consequences beyond normal FDM printers.  (More on that later.)

The Print Quality

Only one word does the ProJet 1200 justice when describing the quality and that is AWESOME! 

With multiple prints behind me, I can assure you that the promo picture on the Cubify site genuinely represents what I am able to achieve.  

Project Print (green) and ring cast from the print

Unfortunately, the images I have taken with my phone don't measure up to the quality of the prints.  But, at the risk of embarrassing myself, I'm posting several.  The last image includes a quarter to provide some scale.  These prints are SMALL and SMOOTH!

Waffle Surface Ball inside a Waffle Surface Ball

Rings with "E" and "G" embossed.

Experimental Earring in Clear (One Strand Failed)

The following are my favorites so far.  The one on the right is sitting on the quarter.  Click on the image to see it at full size.  The leaves are incredibly thin on the pendant to the left and the features incredibly sharp in the 'charm" on the right.  The supports you see were selected manually and were all that were used.  I think the leaves would be even cleaner had more side supports been applied.


Leaf Pendant and Spiral Charm with supports

Even the lack of sharp focus doesn't mask the sharpness of the ProJet prints.

Material Versatility

What makes the Projet 1200 such a versatile printer is the growing family of VisiJet FTX materials dedicated to difference tasks.  I've only had access to the Green and Clear.  But, those only whet my appetite for all the others.
If you clicked on the links in the list, you can see why I consider the ProJet 1200 to be an extremely versatile 3D printer.  The software adjusts the custom print settings for each material.

Warnings & General Observations

Don't buy this printer if you do not like to read directions. The ProJet 1200 may be small; but, it is no toy.  Care must be taken when handling the materials and the printed parts before they are cured.  In a future post we'll cover some of the precautions and "best practices".  We will also communicate how we learned the hard way to take the time to read the setup instructions.

Once the material tray is in place, do NOT move the printer at all.  (And... Yes, I did... costing me a lot of lost time cleaning the inside of the printer.  Very scary.

Failures, potentially, have greater consequences than with FDM printers.  I've had three support failures causing a buildup in the bottom of the material trays.  At $48 a tray, it's wise to learn the proper support strategy real fast.  I have a call into support to see if the trays can be rescued.  But, I don't think so.  User error is costly with this printer.

The other issue is that we may have to go through dealers for supplies.  I have not found a direct link to materials on either the Cubify or 3DSCentral sites.  Again, I'm looking into this.

The issue, it seems, is that the ProJet 1200 is a new category of 3D micro-SLA 3D printers that falls into a gap between consumer and professional.  I suspect the market demographics will sort it out over time; but, for now, finding materials is a bit confusing. 
 

Conclusion

I LOVE this printer.  It may not be my own; but, I feel privileged to be able to explore ways to add it to our curriculum. It is EXACTLY what I envisioned when I first started on my 3D Printing journey seeking solutions for my artist daughter.  Using Moment of Inspiration, creating takes minutes compared to days with manual techniques.  The next step is to explore casting for our 3D ThinkLink Lab and the cadets we serve.  This little printer expands how we can serve them with realistic occupational opportunities.  And, THAT is VERY cool!

In a future article we'll cover some of the mistakes we've made as we get acquainted with this printer and the consequences, as we come to understand them.  In the meantime, feel free t contact me directly if you are interested in investing in the ProJet 1200.  I don't sell them; but, I am more than happy to share what little experience we have with it so far.